NPACK

Klein bottelvormige buise met vloeistofvuldeksel, etikettering, pasgemaakte E vloeibare vulapparaat-etiketmasjinerie

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Product Overview for model NPACK-50G small bottles filling capping labeling line

Suitable for the applications of 5-100ml liquid filling and sealing in pharmaceutical industry, the YX-50G Small Dose Liquid Filling Machine is with reasonable structure, high precision indexing table for filling, capping, cap pressing,precision peristaltic pump filling; The machine is controlled by the PLC with the advantage of easy operation and maintenance. There is the system for functioning as no filling without bottles feeding, no plugging without bottles sensoring, no capping without pluggers. The filling line, made of the stainless steel as its platform for working ,is in line with GMP standard. The machine controlled by pneumatic and electric dual system in the machine adopts the mechanical transmission, which can transmit the power in stable and lower power-consumption plus the accurate positioning features .The filling line is especially used in the mass production .

Application of machine filling line :

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

II. Main Technical Parameter of filling capping labeling line :

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

Model NPACK-50G
Filling Volume 1-150ml
Output 30-50 Bottles/min
Vul presisie minder as ± 1%
Power Supply 220V/50Hz (customized according to customer's requirements)
Beperkingsyfer meer as 99%
Stoppering rate more than 99% Labeling rate more than 99%
Lugtoevoer 1.3 m3 / u 0.4-0.8Mpa
Krag 2.0 kw
Gewig 650 kg
Dimension 6000*3200*1750mm

Basic configuration of Filling line

NumberitemBrand
1PLCMITSUBISHI(Japan)
2           silinderAirTAC (Taiwan)
3Peristaltic pumpSjina
4Conveyor belt slat                 Sjina
5Reducer boxZhongda(Taiwan)
6RaakskermWEINVIEW(Taiwan)
7ElectromagneticSHAKO (Taiwan)
8photoelectricAutonics (Korea)
9Skielike stopSchneider(French)
10Contact Materials316LStainless
11RelayOMRON(Japan)
12AC contactorSchneider(French)
13skakelaarSchneider(French)
14inverterDELTA(Taiwan)
15             motor               Shanghai Maily

Spare parts for filling monoblock

Numberitemhoeveelheid
1Brush1pc
2Silastical bar for feeding2pcs
3Silastical bar for output2sets
4Magneetklep1pc
5Throttle2pcs
6Glass Valve2pcs
7Motor Belt1pc
8Synchronizer belt1pc
982.6mm belt slat5sets
10Open-ended spanner1set
11Hex Wrench1set
12Slotted screwdriver1set
13Plus screwdriver1set
14Spanner1set

III.Main parts &working principle

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

Bottles caps &inner plugger vibrator

1. The machine is constituted of such parts as conveyor belt, sketch of machine, vibrator for bottles & caps, peristaltic pump etc.

2. Prepare sufficient bottles, plugs, caps and liquid. The plugs and caps shall fill fully the vibrating tracks and at the plugging and capping work stations. The bottles are to be delivered by conveyor belt to the indexing star wheel, then the bottles will be delivered intermittently by the indexing star wheel to the filling, plugging and capping positions.

3. The liquid is to be sucked in by the peristaltic pump and then delivered by the silicone tubes. Finally the liquid will be filled into the bottles by the needle tubing which are moving automatically up and down. For each moving up and down the needle tubes, two cycles of filling is done. The filling is completed by the cyclic insertion of filling nozzles into the bottles. With no-bottle detecting photoelectric eye ,if there is no bottles on the work station, the peristaltic pump stops work as no bottles can be detected.

4. The plug vibrating bowl delivers the plugs to the plug inserting station, meanwhile the filled bottles are transferred intermittently by the indexing star wheel to the position under the plugging station.

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

5. Then the cylinder drives the plug inserter to dive downward and push the plugs into the bottles. The plug inserted bottles will be transferred by the indexing star wheel to the cap falling and capping stations

6. The capping head spins and moves up and down as a whole. When the bottles stop under it, the downward capping head clutches the caps and finishes capping. With plug detecting photo-electric eye, once there is no bottles on station or there is bottle but no cap, then the cap pressing mechanism will stop motioning as no inner plugs can be detected. By doing this, the finished product can be avoid being without inner plugs. The capping is mainly achieved by the up and down spinning motions,

The capped bottles are delivered to the end of machine and the next cycle is ready.

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

Maintenance

1 、 Dit is nodig om die masjien te kontroleer en in stand te hou om die masjien te verleng en die funksie van die masjien te optimaliseer;

Ihe working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2 Gebruik nooit metaalwerktuie om die oppervlak waar die hegting op die onderdele gekomponeer is, soos onderdele of vorm, te tref of te skraap nie.

3. As die masjien lank ophou werk, voeg die vet in vir smeer in die onderdele, soos transmissie of laerdeel; Behandel die masjien ook met 'n waterdigte beskerming。

4.Never put any objects on the machine lest it damage the machine.

5. Maak die stof binne-in die onderdele gereeld skoon, kyk ook al die skroewe na en maak die losskroef los.

6. Kontroleer die skroewe in die klemme op 'n sekere tydstip en maak seker dat die skroef vas is;

7. Kyk of daar los stasies in die uitgerekte bedradingspad vanaf die elektriese kassies is; As die onderdeel te los is, maak die skroef weer vas, sodat die skuur of skade in die isolasielaag voorkom, wat die elektriese lekkasie kan veroorsaak;

8. Gaan die maklik gedra klappe na en verander die beskadigde betyds;

Packaging & Transportation

Moet nooit die masjien horisontaal of regop neerlê nie; Trek die voet van die masjien uit en maak die hele masjien met die onderkant van die krat vas. Die masjien moet in die krat stilbly sonder dat dit los is van die krat of die skuddingstasie tydens versending;

Die verpakking van die masjien moet neutraal wees; Gebruik die vurkhyser of hyskraan en beweeg die masjien van onder af in stabiele beweging; Let op die illustrasie op die foto soos hieronder; as hy die masjien oplig en draai, moet die kraan nie toegelaat word om met die masjien in aanraking te kom nie. Sit die masjien vas met 4 stks M16X200 boute en koppel dan die hyskrane en boute vir die hef en draai van masjiene. Intussen om die beskermingsvoorwerpe onder die masjien te laat sak. Gebruik die stut om stabiel te hys indien nodig (geïllustreer soos hieronder in fig.)

klein botteltjie met spitsvormige buise vloeistofvulkappe vir etikettering, pasgemaak

Voordat u die krat uitgepak het, moet u seker maak dat daar skade aan die krat is; Moet nie die krat oopmaak as daar skade aan die krat is nie, en kontak die redery onmiddellik; Maak die krat oop onder die toesig van die skeepswerkers en teken die proses aan;

Wat die veiligheid betref, moet die afstand vanaf die grond vir die vurkhyser onder 1 m gehou word; As die hyskraan gebruik word, moet die afstand gehou word van 2 meter tot 2,5 meter